Marshall Engineering

A.B.N. 60 092 308 882

Menu

Home

DIY Single Axle Trailer Kits

DIY  Tandem Axle Trailer Kits

DIY Triaxle Trailer Kits

DIY Brake Conversion Kits

DIY Marinized Trailer Kits

Complete DIY Car Carrier Kit

Hubs

Braked Hubs

Brakes

Axles

Jockey Wheels

Springs

Couplings

Lamps/Reflectors

Electrical

Miscellaneous

Panels

Mudguards

Technical information

Assembly tips

Useful Links

Freight

 

 

Technical Information

AXLE SPECIFICATIONS

BEARINGS

BRAKES

STUD PATTERNS


Axle Specifications

39mm Round Axles   -    750kg per Axle rating. Runs LM (Holden) bearings

40mm Square Axles  -    1000kg per Axle rating. Runs LM (Holden) bearings

45mm Square Axles  -    1400kg per Axle rating. Runs SL (Ford) bearings

50mm Square Axles  -    2000kg per Axle rating. 2.0T bearing assembly

 

Axle sizing

  • Axle length is measured from tip to tip of bare Axle

  • Axle Length is determined by 2 variables-

  1. Frame width (chassis width to inside of wheels, not overall width. i.e. outside of mudguard to mudguard)

  2. Wheel offset (measured from the inside back of rim which bolts to hub, to the outside back of tyre)

  • For wheels with standard offset (approx 120mm) such as HQ Holden & pre AU Ford, measure the frame width and add 17" (430mm) to determine correct axle length. 

               e.g.  Frame width of   6' x 4' = 48" (1220mm)  +  17" (430mm)  =  65" Axle.

  • For deeper offset wheels e.g. Commodore, Ford AU, 15" @ 145mm offset, the axle will need to be 19" (480mm) longer to allow for deeper offset of wheels.

              e.g.  Frame width of    6' x 4'  = 48"  (1220mm)  + 19"  (480mm)  =  67" Axle.

 

When Axles are sized in this way the inside face of std profile tyre will be approx +/- 50mm away from the frame.

  • Standard mudguards @ 9" wide will be suitable for tyres up to 195mm

 

 

Bearings

 

LM (Holden bearings) suit 39mm Round & 40 mm Square Axles.

 

  • Outer (small) bearings   # LM 11910 - Cup

                                              # LM  11949 - Cone

 

  • Inner (large) bearings   # LM  67010 - Cup

                                             # LM  67048 - Cone

 

SL "slimline" (Ford bearings) suit 45mm Square Axles

 

  • Outer (small) bearings   # LM 68149 - Cup

                                              # LM 68110 - Cone

 

  • Inner (large) bearings   # LM 12749 - Cup

                                             # LM 12710 - Cone

 

Composite (Holden inner - Ford outer) bearings suit some 39mm Round & 40mm Square Axles.

Not a very popular combination to produce a marginally stronger stub axle- can cause a few headaches when bearing replacement is required!.

 

 

 

Brakes

 

 All trailers over 750kg GVM require brakes on at least one axle

 All trailers over 2.0T to 4.5T require brakes on all axles and a breakaway system.

 

Hydraulic drum brakes run a 9" brake drum

Mechanical drum brakes run a 9" brake drum

Electric  brakes run a 10" brake drum up to 1.4T per axle

Electric  brakes run a 12" brake drum on 2.0T axles

 

Override brake systems (hydraulic or mechanical)

Advantages          

  • Brake system is independent of tow vehicle . i.e. no controller required

  • lower cost

Disadvantages

 

  • Brake system requires trailer to be applying continual load to tow vehicle (i.e. pushing) when braking for brakes to operate

  • maximum load 2000kg gross (trailer and load)

Electric brakes

Advantages

  • More efficient (larger) brakes

  • Amount of braking can be manipulated though brake controller as required (i.e. heavier loads require more braking power to be applied)

  • Lower cost option for braking systems over 2000kg gross

Disadvantages

  • Trailer cannot be used with vehicles not fitted with brake controller (not always a disadvantage!)

 

 

 

Stud Patterns

(for all hubs/hubdrums/hubdiscs)

 

Holden HT - 7/16" UNF studs 5 stud - PCD    65mm from stud to stud

Holden HQ - 7/16" UNF studs 5 stud - PCD    72mm from stud to stud

Holden Commodore - 7/16" studs 5 stud - PCD

Ford - 1\2" UNF studs 5 stud - PCD   68mm from stud to stud

Landcruiser - 1/2" UNF studs 6 stud - PCD

Landcruiser 100 series - 9/16" UNF studs 5 stud - PCD